! CAUTION Use Grease Only! Never use oil or spray lubes on bearings. The needle bearing is permanently bonded in the Zero Pedal body and cannot be removed without damaging components. Instructions for Quick and Easy Pedal Bearing Lubrication Using the Built-in Grease Port NOTE: Do not try to remove the needle bearing from the Zero Pedal body. ! WARNING TIGHTEN T-15 BOWTIE SCREWS SECURELY (4.5 Nm / 40 inch pounds). ! WARNING TIGHTEN T-20 SPINDLE-END SCREW SECURELY ( 3.6 Nm / 32 inch pounds). Be sure retainer clip is fully seated in bore groove and reapply Loctite to the Torx Screw threads when reassembling Pedal. Reassembly is accomplished by reversing the order of the above instructions. Any worn or damaged parts should be replaced. Lubrication and Reassembly Use a high-quality, waterproof grease on the needle bearing and use a new “O“ ring (grease it too) when overhauling Zero Series Pedals. NOTE: Do not try to remove the needle bearing from the Zero Pedal body. (Use the spindle with Torx Screw partially installed as a tool to carefully push the bearings out of the Zero Pedal body). Push the two cartridge bearings out the dust cap side of the Zero Pedal body. Using retainer clip pliers, remove the retainer clip from the groove in the bore of the Zero Pedal body. Pull the spindle out of the Zero Pedal body. To ease removal of the Torx Screw, heat the screw with a soldering gun to 300☏ to loosen the bond of the Loctite on the screw threads. Remove the Torx Screw (T-20 size) from the end of the spindle. Back out the Grease-Port Screw just enough to grip with pliers and pull to remove dust cap from body. HAND OVER INSTRUCTIONS TO CUSTOMER IMPORTANT FAILURE TO FOLLOW THESE INSTRUCTIONS AND WARNING STATEMENTS BEFORE ASSEMBLING AND USING THIS SYSTEM MAY RESULT IN SERIOUS PERSONAL INJURY ¨ 10151 PACIFIC MESA BLVD., #107 SAN DIEGO, CA 92121 (858) 453-4707 1-80 Zero Pedal Disassembly Tools Needed: T-20 Torx Key, Retainer clip pliers, 15mm open-end wrench.
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